Small Hydropower Theory:
The Power in Water

 

Text Box: Small-scale hydro-electric systems capture the energy in flowing water and convert it to electricity. Although the potential for small hydro-electric systems depends on the availability of suitable water flow, where the resource exists it can provide cheap, clean, reliable electricity. If they are well designed, small hydro-electric systems blend with their surroundings and have minimal negative environmental impacts.

 


The Power in Water

The power available in a flow of water over a given interval depends on two factors: the vertical distance the water "falls" over the interval, measured in feet or meters, and the volume of the flow of water, measured in cubic feet or cubic meters per second.

Text Box: If a dam is constructed to block the flow of water, a river or stream may be channeled through turbines connected to electric generators to produce power. The power produced by the hydro-electric system is the product of three parameters: the distance the water falls fall from the intake to the outlet, the volume of the flow of water, and the efficiency of the turbine/generator equipment. 

The Power in Water (3)

 


 

 

 

 


The Hydro Power Equation

For an estimate of the power available in a given stream or river, the following formula may be used:

power = 10  x  flow  x  fall  x  efficiency

where "power" is measured in kilowatts, "flow" in cubic meters per second, and "fall" in meters. Efficiency includes that of the turbines and the generators. Friction losses in the system are usually factored into the equation by decreasing the "fall" variable by an appropriate amount.

1 meter =~ 39 inches
1 kilometer (km) = 1000 meters =~ 0.6 miles

Components of a Small Hydro System


 

Feeder Canal

Water flows down the feeder canal from the intake to the forebay. The canal is usually made of earth or concrete, and is fitted with a grating to keep out solid objects carried by the stream.

Forebay

The forebay is a tank that holds water between the feeder canal and the penstock. It must be deep enough to ensure that the penstock inlet is completely submerged so that air is excluded from the power equipment.

Penstock

The penstock is a pipe connecting the forebay to the power house. It pressurizes the water and must be capable of withstanding high pressures, and is therefore made of steel or high-density plastic.

Power House

The power house stores and protects all the power-producing equipment and control devices. These devices can be operated and monitored either on site or remotely.

Tail Race

The tail race is the flow of water out of the power house back into the stream.

Reserve Power

Hydro-electric plants are designed to use only part of the total water flow under normal operating conditions. The reserve flow is the portion of the flow not normally used.

 

Intake

The intake is a buffer between the water supply and the hydro-electric plant. It is constructed of earth, masonry, concrete, or riprap. It's shape is largely determined by the nature of the terrain.

Fish Ladder

The fish ladder allows salmon to migrate upstream to minimize the biological impact of the power plant.

 

 

Hydro Energy Production Equipment:
Controls

 


Generators must conform to characteristics of the electrical equipment they are powering. Control systems act to modify the water flow to the turbine to maintain the desired characteristics (A), or to dissipate excess energy (B).

Text Box: Electric generators are more efficient when they run at high speeds. If a turbine rotates at a low speed, "step-up" gearing can be installed between the turbine and the power generator to increase the rotation speed

Gearing


Generators                      


Text Box: Generators convert the mechanical energy produced by the turbine into electrical energy. Different types of generators are used depending on the characteristics of the electrical grid the hydro-electric system is connected to

 

 

 

 


Text Box: A hydraulic turbine is a rotating machine driven by water under pressure from a penstock or forebay. The energy in the flowing water is converted to mechanical energy by a revolving wheel fitted with blades, buckets, or vanes. The flow is directed at the wheel by a nozzle or an injector allowing the flow to be adapted to the mechanical power required by the electrical equipment being driven. 

Turbines


Text Box: A hydroelectric installation alters its natural surroundings. The effects on the environment must therefore be evaluated during the planning of the project to avoid problems such as noise or damage to ecosystems. On the other hand, hydroelectric plants can have a positive effect on the environment in that they produce a body of water which can benefit some still-water fish and water fowl. 

Environmental Impact

 


                                                               

Text Box: Blending a small-scale hydro-electric plant into the surrounding landscape is not difficult or expensive as long as it is taken into account when the project is being planned. Screening the plant with vegetation and using local materials 

Environmental Integration

 


                                                                               

Small Hydro Case Studies: Washington State, US

 

Text Box: The Lake Chelan Hydroelectric Project is located near the City of Wenatchee in Chelan County, Washington. The 56 megawatt project serves approximately 10,000 industrial, commercial and residential consumers 


                                                               

 


Small Hydro Case Studies: Washington State, US


Text Box: In addition to electricity, Lake Chelan provides flood control, water supply for domestic and agricultural use, and extensive recreation opportunities. The 70 year old project is a prime example of balancing power needs and other uses to the benefit the community as a whole. 

                                                                                                               

Text Box: The 40 megawatt Piripau hydroelectric project is part of the Lake Waikaremoana Hydro Scheme in Wairoa, New Zealand. The project blends well with its surroundings and is a popular site for hunting, trout fishing and hiking. 
LakeWaikaremoana was formed thousands of years ago by a landslide that created a natural dam at the mouth of a deep gorge on the Wairoa River. 
The lake is 610 meters above sea level and the valley below it falls over 448 meters within 8 kilometers, making it ideal for hydroelectric purposes. Hydropower is an essential source of electricity for the local communities since conditions at the mouth of the Wairoa River are inhospitable to navigation, making it difficult to get coal for generating power, especially in the long periods of freezing temperatures that are common to the area.
Small Hydro Case Studies:
New Zealand

                                                                                               

 

 

Text Box: The Rio Lindo Hydroelectric Project is a 40 megawatt facility located in the Sula Valley near the village of Rio Lindo in Honduras. This area is extremely important to the Honduran economy. The government estimates that 40 to 50 percent of the country's gross national product and 70 percent of the value of exports are generated within the valley. The Rio Lindo hydroelectric project serves these interests by providing the power needed to support local industries, agriculture and residential consumers.

Small Hydro Case Studies:                                  

 


 Hydro-electric Power

Hydro-electric power is electricity produced by the movement of fresh water from rivers and lakes. This water comes to the rivers as runoff from rainfall. Rainfall is powered by by solar energy which drives complex energy transfer processes in the atmosphere and between the atmosphere and the oceans. The potential (gravitational) energy associated with this water causes it to flow downwards. This downward motion of water contains kinetic energy, that can be converted into mechanical energy, and then from mechanical energy into electrical energy in hydro-electric power stations. ("Hydro" comes from the Greek word hydra, meaning water). At a good site hydro-electricity can generate very cost effective electricity.

History and Development

The conversion of kinetic energy into mechanical energy is not a new idea. As far back as 2000 years ago wooden waterwheels were used to convert kinetic energy into mechanical energy. The exact origin of water wheels is not known, but the earliest reference to their use comes from ancient Greece.

However, it was much later, in 1882 in the United States, that the first hydro-electric plant was built. This plant made use of a fast flowing river as its source. Some years later, dams were constructed to create artificial water storage areas at the most convenient locations. These dams also controlled the water flow rate to the power station turbines.

Originally, hydro-electric power stations were of a small size and were set up at waterfalls in the vicinity of towns because it was not possible at that time, to transmit electrical energy over great distances. The main reason why there has been large-scale use of hydro-electric power is because it can now be transmitted inexpensively over hundreds of kilometres to where it is required, making hydro-power economically viable. Transmission over long distances is carried out by means of high voltage, overhead power lines called transmission lines. The electricity can be transmitted as either AC or DC.

Unlike conventional coal-fired power stations, which take hours to start up, hydro-electric power stations can begin generating electricity very quickly. This makes them particularly useful for responding to sudden increases in demand for electricity by customers ("peak demand").

Hydro-stations need only a small staff to operate and maintain them, and as no fuel is needed, fuel prices are not a problem. Also, a hydro-electric power scheme uses a renewable source of energy that does not pollute the environment. However, the construction of dams to enable hydro-electric generation may cause significant environmental damage.

 

How Hydro-Electric Power Stations Operate

Text Box: Figure 1 Diagram of hydro-electric scheme
(Copyright Western Power Corporation [1])
The amount of electrical energy that can be generated from a water source depends primarily on two things: the distance the water has to fall and the quantity of water flowing. Hydro-electric power stations are therefore situated where they can take advantage of the greatest fall of a large quantity of water- at the bottom of a deep and steep-sided valley or gorge, or near the base of a dam (see figure 1).

 

 

 

 


Water is collected and stored in the dam above the station for use when it is required. Some dams create big reservoirs to store water by raising the levels of rivers to increase their capacity. Other dams simply arrest the flow of rivers and divert the water down to the power station through pipelines.

 

While a water turbine is much more sophisticated than the old water wheels, it is similar in operation. In both cases blades are attached to a shaft and when flowing water presses against the blades, the shaft rotates. (The effect is the same as wind pressing against the blades of a windmill.) After the water has given up its energy to the turbine, it is discharged through drainage pipes or channels called the "tailrace" of the power station for irrigation or water supply purposes or, in some parts of the world, even into the ocean.

 


 

 


Figure 2 Cut-away drawing of a water-turbine generator

(Image courtesy of the Snowy Mountains Hydro-Electric Scheme)

In a conventional coal-fired (thermal) power station each "generating unit" consists of a boiler, a steam turbine, and the generator itself. A hydro-electric generating unit is simpler and consists of a water turbine to convert the energy of flowing water into mechanical energy, and an electric generator to convert mechanical energy into electrical energy.

 

The amount of energy available from water depends on both the quantity of water available and its pressure at the turbine. The pressure is referred to the head, and is measured as the height that the surface of the water is above the turbine.

 

The greater the height (or head) of the water above the turbine, the more energy each cubic metre of water can impart to spin a turbine (which in turn drives a generator). The greater the quantity of water, the greater the number and size of turbines that may be spun, and the greater the power output of the generators.

 

Type of Water Turbines

Water for a hydro-electric power station’s turbines can come from a specially constructed dam set high up in a mountain range, or simply from a river close to ground level. As water sources vary, water turbines have been designed to suit the different locations. The design used is determined largely by head and quantity of water available at a particular site.

 

The three main types are Pelton wheels, Francis turbines, and Kaplan or propeller type turbines (named after their inventors). All can be mounted vertically or horizontally. The Kaplan or propeller type turbines can be mounted at almost any angle, but this is usually vertical or horizontal.

 

The Pelton wheel (see figure 3) is used where a small flow of water is available with a ‘large head’. It resembles the waterwheels used at water mills in the past. The Pelton wheel has small ‘buckets’ all around its rim. Water from the dam is fed through nozzles at very high speed hitting the buckets, pushing the wheel around


 

 


Figure 3 Pelton wheel

(Copyright Western Power Corporation [1])

 

The Francis turbine (see figure 4) is used where a large flow and a high or medium head of water is involved.

 

 

 

 

 

 

 

 


 

 


Figure 4 Francis water turbine

(Copyright Western Power Corporation [1])

 

The Francis turbine is also similar to a waterwheel in that it looks like a spinning wheel with fixed blades in between two rims. This wheel is called a ‘runner’. A circle of guide vanes surround the runner and control the amount of water driving it. Water is fed to the runner from all sides by these vanes causing it to spin.

 

Propeller type turbines are designed to operate where a small head of water is involved. These turbines resemble ship’s propellers. However, with some of these (Kaplan turbines, see figure 5) the angle (pitch) of the blades can be altered to suit the water flow.

 


 

 


Figure 5 Kaplan and propeller type turbine

(Copyright Western Power Corporation [1])

 

The variable pitch feature permits the machine to operate efficiently over a range of heads, to allow for the seasonal variation of water levels in a dam.

 

Large Scale Hydro

Large scale hydro-electric power systems have been installed all over the world, with the largest having a capacity of over

10 000 megawatts (MW) (10 gigawatts (GW)). Each of these large scale systems requires a very large dam, or series of dams, to store the enormous quantities of water required by the system. The Kariba dam in Zambia holds 160 billion m3 of water!

 

The Snowy Mountains hydro-electric power scheme is the largest in Australia, with a generation capacity of nearly 3800 MW. The Snowy Scheme consists of seven power stations (2 underground), 145km of tunnels and 16 large dams, with the largest Lake Eucumbene holding nine times the water volume of Sydney Harbour.

 

Tasmania’s Hydro-Electric Corporation generates the second largest amount of hydro power in Australia, utilising the high rainfall and mountainous terrain of Tasmania.


 


Figure 6 shows the locations of Australia's large scale hydroelectric generating stations, which combined produce almost 7.6 GW of power. Tasmania is shown as one large dot, due to the large number of generators in the State.

 

 

 

Figure 6 Locations of operating and proposed hydroelectric power stations

 

Pumped Storage Hydro-electric Schemes

A large number of new hydro-electric projects are of the pumped storage type. Each station re-uses the water which is passed through it, by storing it in catchment areas below the station and then pumping it back up to the higher catchment dams above the station in a closed circuit arrangement. This pumping is carried out in ‘off-peak’ times when there is a surplus of power available from coal, oil, or gas-fuelled stations to accomplish the task. In many countries nuclear power is used for off-peak pumping.

 

When pumping is required, a reversal of roles occurs. The generator becomes an electric motor, receiving electricity from a nearby power station, and operates the turbine as a pump. The turbine receives energy instead of delivering it.

 

However, in some pumped-storage schemes there are two sets of equipment. One set is for generating and the other is for pumping. The use of pumped storage increased the total amount of power generated by the hydro power station, but this increase is not renewable. The pumps are run by non renewable sources allowing excess electrical energy to be stored as the potential of energy of water raised to the height of the dam. The amount of renewable energy produced by the hydro power station remains the same.

 

Status of Hydro Power Worldwide

In 1994, hydro-electric power represented 2% of the world's primary energy consumption [2]. There is currently (1998) about 700GW of installed hydro capacity worldwide, generating about 2,600TWh (2.6 x 1012 kWh) of electricity per year, and producing 19% of the world’s electricity.

 

Hydro power supplies at least 50% of electricity production in 66 countries, and at least 90% in 24 countries. It is estimated that only 32% of the economically feasible hydro power potential worldwide have been developed so far [3].

 

The installed hydro power capacity in Australia is 7.6GW [4]. Of this capacity, 50% comes from the Snowy Mountains Hydro-Electric Scheme and 30% from the Hydro-Electric Corporation of Tasmania (see figure 6).


 

 

 


Figure 7 Photo of Tumut 3 Power Station, Snowy Mountains

Copyright Snowy Mountain Hydro-Electric Authority

 

 

In 1997, Asia had an installed hydro-electric capacity of about 100GW [5]. Asia is the continent with the fastest growing hydro-electric industry, with many Asian countries stating that hydro power is the main focus for the development of their power sectors. China currently has the highest level of hydro power development activity in the world. The 18.2GW Three Gorges dam, the 3.3GW Ertan and the 1.8GW Xiaolangdi hydro-electric projects are all under construction. Hydro-electric schemes with a total capacity of 50GW are currently under construction, which will double the existing capacity in the country. The construction of an additional four large-scale projects will commence shortly: Xiluodo (14.4GW), Xiangjiaba (6GW), Longtan (4.2GW), and Xiaowan (4.2GW). A further 80GW of hydro power is planned, including 13 stations along the upper reaches of the Yellow River, and 10 stations along the Hongshui River [6,7].

 

A 280MW hydro power station is being constructed in Paunglaung, Myanmar [7]. The country plans to double its hydro capacity to 600MW by the year 2000 [6]. In the Philippines, construction has started on the 70MW Bakun AC scheme, which will be one of the first private hydro projects in the country [7]. Vietnam has a large number of medium to large-scale hydro schemes planned for completion by the year 2010, including the 3.6GW Son La scheme. India has 10GW of hydro power under construction, with a further 28GW planned. Indonesia has six large-scale hydro schemes planned, with a total capacity of 2GW [6]. However, due to environmental and economic pressures, the 2.4GW Bakun hydro-electric project has been indefinitely delayed [7].

 

A number of Asian countries have major pumped-storage development programs, including Korea (2.3GW under construction and 800MW planned), Thailand (1GW under construction and 1.46GW planned) and Indonesia (1GW planned) [6].

 

Constraints to Large-Scale Hydro Power Use

While hydro power has benefits in terms of carbon dioxide emissions and air pollution, it also has significant negative environmental impacts. Hydro-electric power installations have a detrimental effect on river flows and water supplies. Large-scale hydro schemes result in the flooding of large areas of land, often leading to the displacement of people living in the area, and to negative impacts on local fauna and flora. Proposed hydro power projects often face pressure from environment and human rights groups concerned about the social and environmental impacts of the projects, eg. the 18.2GW Three Gorges dam project in China, the 2.4GW Bakun project in Malaysia, and the 400MW Maheshwar project in India [7].

 

Small Scale Hydro Power

Hydro power is available in a range of sizes from a few hundred watts to over 10GW. At the low end of the spectrum, small hydro power can be divided into three categories. The definitions of the categories vary, but are broadly: micro (less than 100kW), mini (100kW-1MW) and small (1MW-10MW) hydro [8]. This section focuses on micro-hydro systems, which are generally stand-alone systems, ie they are not connected to the electricity grid.

 

Micro-hydro systems operate by diverting part of the river flow through a penstock (or pipe) and a turbine, which drives a generator to produce electricity (see Fig.8). The water then flows back into the river. Micro-hydro systems are mostly "run of the river" systems, which allow the river flow to continue. This is preferable from an environmental point of view as seasonal river flow patterns downstream are not affected and there is no flooding of valleys upstream of the system [9]. A further implication is that the power output of the system is not determined by controlling the flow of the river, but instead the turbine operates when there is water flow and at an output governed by the flow. This means that a complex mechanical governor system is not required, which reduces costs and maintenance requirements. The systems can be build locally at low cost, and the simplicity gives rise to better long term reliability. However, the disadvantage is that water is not carried over from rainy to dry season. In addition, the excess power generated is wasted unless an electrical storage system is installed, or a suitable ‘off-peak’ use is found.


 

 

 


Figure 8 A low-head micro-hydro installation

(Image adapted from Stockholm Environment Institute [10].)

 

Micro-hydro systems are particularly suitable as remote area power supplies for rural and isolated communities, as an economic alternative to extending the electricity grid. The systems provide a source of cheap, independent and continuous power, without degrading the environment.

 

It is estimated that in 1990 there was an installed capacity worldwide of small hydro power (less than 10MW) of 19.5GW [8].

 

There are two main types of turbines used in micro-hydro systems, depending on the flow and the head, namely impulse turbines and reaction turbines. Typical impulse turbines are the Pelton wheel and the Turgo wheel, and these are generally used for medium to high-head applications. Reaction turbines are generally used at low (propeller turbine) or medium head (Francis turbine) [10].

 

Electrical energy can be obtained from a micro-hydro system either instantaneously or through a storage system. In an instantaneous power demand system, the system provides 240V AC power to the load via a turbine which must be sufficiently large to meet the peak power demand. These systems require a large head and/or flow. In a storage system, the micro-hydro generator provides a constant DC charge to a battery system, which then supplies power to the load via an inverter. The battery system must be sized to the daily electrical demand. However, the turbine is significantly smaller than for an instantaneous demand system, and it operates at a constant power output.

 

Micro-Hydro Power in Australia

  

 

 

 

 

 The use of micro-hydro systems in Australia is not well documented. A number of small micro-hydro units are available [11, 12] for domestic remote area power supplies, tourist facilities, cathodic protection for pipe lines, and the like. Currently (1998), the typical cost of a 20kW micro-hydro unit (excluding civil works) is A$14,300 [11]. An example of a typical micro-hydro system in Australia is a remote wilderness lodge in Tasmania . The installation has an effective head of 142m and a flow rate of 46 litres/second. The 52kW generator provides the lodge with refrigeration, 6kW of lighting, some instant heating, hot water and small power requirements. The capital costs were A$2.5 per watt (in 1991). However, suitable micro-hydro resources, in locations where they can be utilised, are limited in Australia [4].

 

Micro-Hydro Power in Asia

Micro-hydro installations are widespread in Asia, where there is a significant resource potential for further development. China has a well developed hydro power industry, with an estimated (1993) 60,000 small hydro power installations (less than 1MW), with a combined capacity of about 17GW. The installed capacity of micro-hydro power in Nepal is estimated to be 8.7MW. The topography of Nepal is ideal for micro-hydro power, with high hills, scattered settlements and more than 6,000 rivers crossing the country. It is estimated that the economically viable micro-hydro potential in Nepal is about 42MW. The cost of stand-alone plants is in the range of US$1,200-1,600 per kW (in 1993 dollars) [13].

 

The installed small hydro power (less than 10MW) capacity in Vietnam is 61.4MW, with an estimated potential of about 1.8GW. Some 3,000 sites have been identified for micro-hydro installations in the range of 1kW-10kW. These sites will serve irrigation and drainage needs, in addition to generating electricity for 2 million households. Many areas in Vietnam do not have access to the electricity grid, due to the high extension costs. In these areas, micro-hydro units are used by individual families for lighting and battery charging (for television and lighting use). It is estimated that over 3,000 family units of 1kW or less are installed in Vietnam [13].

 

Other Asian countries with micro-hydro resources include Laos, Bangladesh, the Philippines, Papua New Guinea and Indonesia. In 1998, the Indonesian government announced its intention to electrify 18,600 villages using small and micro-hydro schemes [6]. China aims to continue to install 1GW per year of small hydro capacity for rural electrification [6].

 

The Future for Micro-Hydro Power

As a cheap, renewable source of energy with negligible environmental impacts, micro-hydro power has an important role to play in future energy supply scenarios, particularly in developing countries. It is an attractive alternative to diesel systems in rural and remote areas of developing countries as a means of achieving rural electrification.

 

Hydraulic Rams/Pumps

The downward movement of water from a height can also be used to pump water. The basic principle is that the movement of a large amount of water over a short distance creates enough pressure to pump a small amount of water a large distance. Devices that use this principle are called hydraulic ram pumps.

 

  

 Hydraulic Hydro

Rams / Pumps

      

 

 An Australian inventor, Ralph Glockemann, has recently developed a pump of this type that only requires a head of 0.5m and yet is capable of pumping water to a height of over 200m. In the Glockemann Pump, the force of the inlet water acting on a diaphragm is used to pump smaller amounts of water long distances. The pump is able to use a flow rate of 4.5 litres per second and head of just 1.0m, to pump over 1500 litres per day to a height of 100m. This form of water pumping requires no fuel and is almost silent in operation making it much more environmentally friendly than petrol or diesel powered pumps [15].